fabricating - new

Metal Fabrication Compressed Air & Nitrogen: Precision Power for Laser, Plasma, and Shop Tools

Reliable Flow for Superior Finishes and Uninterrupted Cutting.

In metal fabrication, your utility system is the engine behind your most expensive machinery. Whether you are using high-pressure nitrogen for oxide-free laser cuts, or compressed air for pneumatic grinders and finishers, a slight drop in pressure or a trace of moisture can ruin a workpiece. Kaeser provides the stable, "dry-as-a-bone" air and on-site nitrogen generation required to ensure clean edges, zero rework, and maximum shop throughput.

 
 

Common Challenges. Proven Solutions.

Are rising energy costs and sustainability mandates putting pressure on your metal finishing or electroplating operation?

Surface coating is inherently energy-intensive, but your compressed air system shouldn't be a drain on your profits. Metal finishing expert Huber halved their electricity costs by modernizing their air station with premium ASD screw compressors and the SAM 4.0 master controller. This case study details how right-sizing equipment and optimizing system pressure can drastically reduce utility spend while ensuring the 24/7 reliability required for fully automated coating lines.

Are you planning a system expansion or unsure if your current air supply is truly efficient?

Many facilities operate "blind," relying on guesswork for equipment sizing and pressure settings. A professional system assessment provides the data needed to eliminate bottlenecks and optimize energy use. By moving from reactive maintenance to data-driven management, you can ensure your compressed air system scales reliably with your production demands.

Is the high cost of bottled nitrogen cutting into your fabrication shop's profitability?

Air-assisted laser cutting is a game-changer for shops looking to reduce overhead. This video explains the science of using high-pressure compressed air as a shielding gas. Learn how the right air treatment setup allows you to achieve clean, burr-free edges on stainless steel and aluminum at a fraction of the cost of nitrogen.

Are you seeing significant pressure drops at your tools, or is moisture and rust from old piping ruining your equipment?

Your piping is the "artery system" of your plant. This e-book helps you identify the best materials (from aluminum to stainless) and proper sizing techniques to minimize energy loss and deliver clean, dry air exactly where it’s needed.

Is your laser cutting or metal stamping operation limited by an aging, inefficient air supply?

High-speed fabrication demands steady pressure. This interactive tour of a KASE 200 system shows how dual 100hp compressors and SECOTEC dryers provide the high-flow, dry air needed for precision laser cutting and heavy stamping.

 
 

Powering the Modern Fabrication Shop

From the cutting table to the finishing booth, Kaeser provides the "Single Source" for your fabrication utilities: 

  • Nitrogen Laser Cutting: Nitrogen is essential for high-quality, oxide-free cuts in stainless steel and aluminum. Our on-site generators allow you to control your purity (up to 99.999%) and pressure, eliminating the need for expensive high-pressure cylinders or bulk liquid storage. 
  • Laser & Plasma Assist Gas: For many applications, high-pressure compressed air is a cost-effective alternative to nitrogen. We provide the boosters required to reach the 217+ psig needed for clean, high-speed separation. 
  • Finishing & Coating: Deliver surgical-grade air to your paint lines to eliminate the rework costs associated with oil or moisture contamination. 
  • Pneumatic Tools & Grinding: Achieve smooth, reliable power for sanders, grinders, and impact wrenches. Stable pressure prevents tool "bog down" and maximizes technician productivity.
 
 

Compressed Air Solutions for Metal Fabricating and Lasers

Product Solution Key Benefit Process Application
Nitrogen Generators Eliminate gas delivery fees and "run-out" downtime by producing your own N2. Laser Cutting: High-purity assist gas for oxide-free edges.
High-Pressure Boosters Increases standard plant air to 650 psig for specialized cutting requirements. Assist Gas: High-precision laser and plasma cutting.
AIRCENTER & AIRTOWER Compact "All-in-One" units (Compressor/Dryer/Tank) that save shop floor space. Shop Air: Powering hand tools, presses, and small cutters.
SmartPipe™ Piping Corrosion-resistant, leak-free distribution that ensures full pressure reaches the tool Distribution: Connecting the utility room to every bay in the shop.
KAirFree (Air as a Service) Fixed monthly rates that cover all maintenance and equipment, including Nitrogen systems. Operations: Outsourcing utility management to focus on fabrication.
 
 

Ready to Take Control of Your Gas Supply?

Don't let a delivery truck determine your production schedule. Whether you want to eliminate nitrogen delivery fees or need a more reliable air supply for your finishing line, Kaeser understands the grit and precision of the metalworking environment. Speak with a fabrication specialist to see how on-site generation can transform your shop's profitability.
 

    Fields denoted with an asterisk (*) below are required.

    Your information
    City / State / ZIP *
    Security question
    Print page