Compressed air is essential for machining operations, but precision and consistency of your compressed air supply are key due to achieving tight tolerances and high-quality finishes. Fluctuations in air pressure or the presence of contaminants can have significant consequences, leading to inaccuracies, tool damage, and scrapped parts.
Therefore, ensuring a reliable and high-quality compressed air system is not just about keeping your machines running; it's about safeguarding the precision and profitability of your entire machining process. Consistent, clean, dry air ensures smooth operation, protects components, and minimizes errors, thus extending equipment life and improving product quality. Investing in a tailored compressed air system is key to achieving these benefits.
CNC machines and automation
Modern production machinery is designed to operate under specific conditions, and many systems include sensors/safety features to make sure they are getting proper inputs needed to achieve peak output. Pressure fluctuations outside of spec can cause shutdowns, slowing production and producing scrap. Likewise, low air quality from moisture, dirt, dust, or oily air can cause equipment malfunction and downtime. This is also very true for robotics, conveying systems, and other automation.
Laser and plasma cutting
Compressed air has become increasingly accepted as an effective and cost saving alternative to nitrogen and oxygen as an assist gas for plasma and laser cutters, and a number of OEMs supply or recommend Kaeser compressors for their CO2/fiber laser and plasma cutters. Some customers use the 217 psig max pressure screw compressors, while others add high pressure boosters or full integrated skids for air-assist. Kaeser also feeds onsite nitrogen generation for those who rely on nitrogen.
Whether you’re cutting, drilling, turning, grinding, or milling, KAESER has the products and expertise to provide the optimal mix of pressure, flow, and air quality to your plant. We have a proven track record of increasing productivity by reducing maintenance, downtime, scrap and energy consumption.