nitrogen generation - new

On-Site Nitrogen Generation: End the "Nitrogen Tax" and Take Control of Your Supply

For many facilities, nitrogen is a "hidden" utility cost that fluctuates with supplier delivery fees, tank rentals, and long-term contracts. Whether you are using nitrogen for laser cutting, food packaging, or electronics manufacturing, the reliability of your supply shouldn't depend on a delivery truck. Kaeser provides complete, high-performance on-site nitrogen generation systems, allowing you to produce your own high-purity gas at a fraction of the cost of liquid or bottled supply. By integrating the generator with the necessary compressed air and booster systems, we ensure total reliability and purity from a single source.

 
 

Common Challenges. Proven Solutions.

Are you tired of the high costs, logistical headaches, and safety risks of managing high-pressure nitrogen cylinder deliveries?

Stop paying for nitrogen deliveries. This article discusses how to leverage your existing compressed air system to generate your own high-purity nitrogen on-site, providing a more reliable, safer, and significantly cheaper gas supply.

Watch: The Benefits of Air-Assisted Laser Cutting

Air-assisted laser cutting is a game-changer for shops looking to reduce overhead. This video explains the science of using high-pressure compressed air as a shielding gas. Learn how the right air treatment setup allows you to achieve clean, burr-free edges on stainless steel and aluminum at a fraction of the cost of nitrogen.

 
 

Precision Purity for Specialized Processes

Laser Cutting & Metal Fabrication

Nitrogen is critical for preventing oxidation during the laser cutting process. Our systems deliver the stable, high-pressure flow required for "clean cutting," ensuring your shop can run 24/7 without waiting for a Dewar refill or dealing with the inconsistent purity of low-cost gas suppliers. 

Modified Atmosphere Packaging (MAP) 

In the food industry, nitrogen displacement of oxygen is the key to shelf-life. We understand that in food-grade environments, air quality isn't just about efficiency—it's about safety. Our oil-free solutions ensure that the nitrogen used in your packaging line never compromises the integrity of your product. 

Blanketing and Purging

Protect volatile chemicals or sensitive electronics by maintaining a dry, inert nitrogen blanket. Kaeser’s SAM 4.0 master controller ensures that your air-to-nitrogen system reacts instantly to demand changes, maintaining a constant pressure to prevent atmospheric contamination.

 
 

On-Site Nitrogen Generation and High-Pressure Air Solutions

Product Solution Key Benefit Process Application
On-Site Nitrogen Generator Produces high-purity nitrogen on-demand with controlled efficiency. Complete in-house gas supply and continuous production.
Rotary Screw Compressors Continuous-duty performance with ultra-low oil carryover. Primary Feed Air: Powers the N2 generation process.
High-Pressure Boosters Increases standard plant air up to 650 psig for high-pressure N2 needs. Laser cutting: Essential for clean-cutting thick materials.
KRYOSEC / SECOTEC Dryers Removes moisture to a consistent pressure dew point. Membrane Protection: Prevents water from fouling N2 membranes.
High-Efficiency Filtration Removes particulates and oil aerosols down to 0.01 micron Contamination Control: Ensures gas purity for food and electronics.
 
 

Ready to Generate Your Own Independence?

Don’t let a gas supplier dictate your production schedule or your profit margins. Kaeser’s application experts can conduct a technical assessment of your current nitrogen usage and design an on-site system that pays for itself in months, not years. Whether you need a simple skid-mounted system or a complete custom-engineered solution, we have the expertise to make the switch to on-site nitrogen seamless.

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